Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

what are the consequences of this!!

Thread Tools
 
Search this Thread
 
Old 07-14-2003, 06:26 AM
  #46  
Registered User
 
bulthisl's Avatar
 
Join Date: Mar 2002
Location: Frankfort, Ky.
Posts: 498
Likes: 0
Received 0 Likes on 0 Posts
Re:what are the consequences of this!!

[quote author=wannadiesel link=board=7;threadid=16839;start=0#157880 date=1057711672]<br>OK, I guess I'll have to tell my customers who use liquid nitrogen to shrink 2 foot diameter gears to get them on shafts to stop it, they're violating Gary's laws of physics and wasting a heckuva lot of liquid nitrogen. Believe me, it blew my mind the first time I saw it. The wagon tire analogy doesn't apply here, because of the relative thickness of the metal in the two different planes. Say the thickness of the tire is about 1/4 inch, the &quot;length&quot; of the tire is probably around 150 inches. When the metal expands 1% in all directions with heat, obviously the 1% of 150 inches will have more of an effect on the size of the hole in the middle than the 1% of 1/4 inch. Now when we're talking about a 2 foot diameter gear with an 8 inch diameter bore, the metal still expands in all directions. This makes the 8 inch hole smaller, by 2% if we're going by the expansion given in the wagon tire example. This is also why engines have tighter clearances when warmed up, the bearing bores get smaller and the shafts get bigger. It's hard to wrap your brain around it, but it's the way the world works. As to why the heated bearing or small gear works, see the wagon wheel example. Same thing happening on a smaller scale.<br>[/quote]<br><br>Maybe they are freezeing the shaft.<br><br>I heat gears and freeze shafts all the time to get them to work.<br><br>A starter ring on a flywheel will get bigger and fall off when heated.<br><br><br> : Eddie : 8)
Old 07-14-2003, 07:45 AM
  #47  
It's my pot and I'll stir it if I want to. If you're not careful, I'll stir your's as well!
 
Mexstan's Avatar
 
Join Date: Dec 2002
Location: Central Mexico.
Posts: 3,198
Received 172 Likes on 131 Posts
Re:what are the consequences of this!!

Generally I agree that the physics of a flat plate and a cylinder when heated do not change when heated. However, perhaps I should have stated something differently in my original post when I foolishly entered this fray. When a flat plate is heated it is free to expand or contract on a flat plane. When this same plate is formed into a tube of ball then the expansion/contraction forces tend to fight one another SLIGHTLy. I used the word physics to discribe this change. That was the wrong word. Sorry. The PHYSICS do stay the same, just the forces acting within the material change a LITTLE. Does this help? Am I vindicated now?
Old 07-14-2003, 12:56 PM
  #49  
Registered User
 
tmiller24's Avatar
 
Join Date: Sep 2002
Location: Dayton,Ohio
Posts: 216
Received 0 Likes on 0 Posts
Re:what are the consequences of this!!

I'm betting that the probe will expand initially,due to being directly in the hot gasses, this will seal the leak! Then shortly after the manifold will expand,as it soaks heat and the clearance will return in the assembly. this will happen, probably for several weeks, until the hot gasses that do escape the joint, erode the cast iron and cause the probe to become too loose, to stay in place. How about a fresh can of Worms!! : :P
Old 07-14-2003, 01:27 PM
  #50  
Registered User
 
redramnc's Avatar
 
Join Date: May 2002
Location: outside Raleigh, NC
Posts: 409
Likes: 0
Received 0 Likes on 0 Posts
Re:what are the consequences of this!!

How does he know if the probe is properly located (vertically) in the manifold? If I remember my pyro fitting keeps the probe up about a half inch due to the shoulder of the probe seat.<br><br>Sure this guy isn't a converted Chebbie guy? Sounds like some of the wrenching that one of them would do
Old 07-15-2003, 12:31 AM
  #51  
Registered User
 
KATOOM's Avatar
 
Join Date: Jan 2003
Location: The "real" Northern CA
Posts: 4,179
Received 142 Likes on 108 Posts
Re:what are the consequences of this!!

The PHYSICS do stay the same, just the forces acting within the material change a LITTLE. Does this help? Am I vindicated now?
<br><br>Now thats a guy with some vision.
Old 07-15-2003, 05:37 PM
  #52  
Registered User
 
WHIFF's Avatar
 
Join Date: May 2003
Location: Abilene, TX
Posts: 271
Likes: 0
Received 0 Likes on 0 Posts
Re:what are the consequences of this!!

Now that this has been thoroughly cleared up , how about the original question???<br><br>[quote author=barracuda link=board=7;threadid=16839;start=0#157829 date=1057703517]<br>i stopped at my local auto parts store today and bumped into a fellow CTD owner...had an 01' w/ a 4&quot; exhaust and a k&amp;n filter...no other mods EXCEPT...he installed a pyro gauge, he drilled into the manifold at the correct spot but he drilled a hole the size of the probe and dropped it in...it seemed to be tight but could anything happen because of that?? the guy was pretty cool and i told him about our site, i told him i would post and give him a call to let him know....What do ya think??<br>[/quote]
Old 07-15-2003, 06:30 PM
  #54  
It's my pot and I'll stir it if I want to. If you're not careful, I'll stir your's as well!
 
Mexstan's Avatar
 
Join Date: Dec 2002
Location: Central Mexico.
Posts: 3,198
Received 172 Likes on 131 Posts
Re:what are the consequences of this!!

Gary, now you done did it. After everybody reads your post they are going to be messed up for ever!!! Hope you are proud of all the mayhem you have caused.
Old 07-15-2003, 07:38 PM
  #56  
Administrator / Scooter Bum
 
Shovelhead's Avatar
 
Join Date: Sep 2002
Location: Central VA
Posts: 9,085
Received 47 Likes on 33 Posts
Re:what are the consequences of this!!

[quote author=Gary - KJ6Q link=board=7;threadid=16839;start=45#160282 date=1058312059]<br>[quote author=Mexstan link=board=7;threadid=16839;start=#160281 date=1058311828]<br>Gary, now you done did it. After everybody reads your post they are going to be messed up for ever!!! Hope you are proud of all the mayhem you have caused. <br>[/quote]<br><br>Hey, I'm always eager and willing to step in and help clear things up... <br>[/quote]<br><br>You could always get a job with the CIA giving info to presidential speech writers. ;D
Old 07-15-2003, 08:33 PM
  #57  
Registered User
 
KATOOM's Avatar
 
Join Date: Jan 2003
Location: The "real" Northern CA
Posts: 4,179
Received 142 Likes on 108 Posts
Re:what are the consequences of this!!

I think we decided that when that exhaust manifold gets hot, the hole with the EGT probe is gonna shrivel up like squeezin' a pimple and squirt that probe right out! Meanwhile, the hot engine block is gonna get BIGGER on the outside, but all the heated cylinders are gonna shrink and seize all the pistons in their tracks - which is just as well, since the VERY hot turbo will become so BIG and hot on the OUTSIDE it will no longer fit under the hood - but so SMALL inside that no exhaust gasses would get thru it anyway..
<br>Gary, I cant believe it took this long to get through to you! I knew you would crack sooner or later. ;D<br><br>
I agree with gary I worked for years w/ automotive stuff when i wanted to put a new ring on a flywheel I woold heat it up. (we won`t give any more examples( but the fact is there)
<br>We all agree that a gear will go over a shaft easier when heated. Especialy if the shaft is subject to cooling. It's just that not everyone agree's on the expansion tendencies of a exhaust manifold.
Old 07-15-2003, 10:23 PM
  #58  
Registered User
 
Edward's Avatar
 
Join Date: Nov 2002
Posts: 132
Likes: 0
Received 0 Likes on 0 Posts
Re:what are the consequences of this!!

Can I try another approach here?<br> When you heat metal it expands over all of its surface area. A plate of steel will get thicker, longer and wider because it expands over all of it's surfaces. A hole has a surface area also it is called circumference. As metal is heated the circumference of a cylinder will get larger as that surface also expands.<br><br>Edward
Old 07-16-2003, 12:36 AM
  #59  
Registered User
 
KATOOM's Avatar
 
Join Date: Jan 2003
Location: The "real" Northern CA
Posts: 4,179
Received 142 Likes on 108 Posts
Re:what are the consequences of this!!

Can I try another approach here?<br>When you heat metal it expands over all of its surface area. A plate of steel will get thicker, longer and wider because it expands over all of it's surfaces. A hole has a surface area also it is called circumference. As metal is heated the circumference of a cylinder will get larger as that surface also expands.
<br><br>Good point but this fact also depends on if the plate is restrained or free to move in any direction.
Old 07-16-2003, 04:36 PM
  #60  
Registered User
 
Edward's Avatar
 
Join Date: Nov 2002
Posts: 132
Likes: 0
Received 0 Likes on 0 Posts
Re:what are the consequences of this!!

<br>Good point but this fact also depends on if the plate is restrained or free to move in any direction. <br>
<br><br>Katoom<br>The result of restraining metal and attempting to stop expansion and contraction during temperature changes is metal fatigue. Fatigue causes cracking much like the stock cast iron exhaust manifolds have a tendency to do. Which shows metal will move during heat cool cycles even if that means cracking to allow that movement. The success of the three-section exhaust manifold sold by ATS is a great illustration. The two expansion joints in this manifold eliminate the metal fatigue that causes cracking. <br><br>Edward<br>


Quick Reply: what are the consequences of this!!



All times are GMT -5. The time now is 09:48 AM.