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Head Removed for Headgasket repair, cylinder pics

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Old 03-20-2006 | 08:13 PM
  #16  
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From: Amherst, WI
Remember that the first picture is of the #2 cylinder pictures.

I am most concerned about the last 2 pictures (#6)
Old 03-20-2006 | 08:18 PM
  #17  
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Originally Posted by Katmandu
You mean blown headgaskets on these engines ??

Mine blew (2) months ago when it had 191,xxx miles on the clock.
No, scuffed cylinders.

Don~
Old 03-21-2006 | 07:24 AM
  #18  
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From: Cummins Technical Center, IN
Originally Posted by Don M
I see this often. It is EGT related. The rings are scoring the walls from expansion and oil burn off.

Always, always run an oil with a high flash point if you pull sleds, drag race or just run high EGT having fun as a hedge. Rings gaps need to be at least .025. I like more. Watch the EGT, it does big damage. Use water to keep EGT in check if you can.

You would be surprised just how many engines there are like this out there.

Don~
FYI-- redline Oil has a flashpoint 486° in their diesel 15w-40.

Royal purple is 435°

Redline is overkill for most guys, but if you are pushing the limits and abusing your truck, that extra high flashpoint may prevent the scoring seen above....
Old 03-21-2006 | 08:03 AM
  #19  
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I cant tell from the picture the orientation of the markings. Standing at the front bumper looking at the engine are the wear lines at 12:00 and 6:00 or 3:00 and 9:00, or some other orientation ?

If they are at 3 and 9, then it is the piston skirt rubbing.

If they are at 12 or 6, then I would be very worried that the wrist pin has moved.

If they are at some other orientation other than 12/6 or 3/9, then it could be the ring gap closing at high temp and causing it.

Actually it could always be this third case, because you never know for sure where the ring gap is.


For what its worth, I would not drive yourself crazy over it. If you want, yank the piston, check the skirt, if it looks ok, assume it was the rings, add .003" to the ring gap, clean the cylinder up and RUN IT.

Bottom line, it aint gonna die any time soon, and you can be building up a new short block while you are still driving this one.


KP



KP
Old 03-21-2006 | 10:31 AM
  #20  
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Originally Posted by HOHN
FYI-- redline Oil has a flashpoint 486° in their diesel 15w-40.

Royal purple is 435°

Redline is overkill for most guys, but if you are pushing the limits and abusing your truck, that extra high flashpoint may prevent the scoring seen above....
As long as we are talking oil. TORCO is *my* favorite.

Check the data sheets on that stuff and the MPZ additive is for real.

Don~
Old 03-21-2006 | 11:24 AM
  #21  
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i can only imagine how my #6 cylinder looks... im scared to find out
Old 03-21-2006 | 02:32 PM
  #22  
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From: Cummins Technical Center, IN
Originally Posted by Don M
As long as we are talking oil. TORCO is *my* favorite.

Check the data sheets on that stuff and the MPZ additive is for real.

Don~
Torco is great stuff, imo. MPZ is probably the best additive out there.

A torco additive package on the Redline ester base stock would be sweet!
Old 03-21-2006 | 06:56 PM
  #23  
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Bobcat;
I believe you stated that the scuff marks are not detectable by the thumbnail. If that is the case then you are in good shape. The way I see the pictures, the scuff is at the back of the block and in line with the run of the cylinders. If that is the case, then drop the piston, check the wrist pin keeper, examine the skirt, ensure no stuck or broken rings, hone the cylinder and go back to work. clean up the marks and if they are not detectable by catching your thumbnail, the cylinder is fine. I went in to my dad's Mack with 1,891,764 miles in 2003 and to clarify this there is no truck on this or any other board that has been put through the hell that truck has. Found very similar markings in two liners. Yes I know there are many out there screaming at the screen saying "You should have Changed the liner!!!!!!!!" I miked them (well within specs still) I ran a dingleberry hone through the cylinders as they give a better crosshatch, changed the rings, (several were broken) new keepers in the pistons and the truck was back on a Anhydrous tanker the next day. The truck is now over 2 mil and the engine is fine. (Cab is about gone, and 8 dead transmissions) Unless that cylinder wall is really chewed up. you are in good shape.
R/
Eric
Old 03-21-2006 | 08:22 PM
  #24  
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Thanks for the replies.

NavyChief:

The scuffs ARE barely detectable with a thumbnail.

I'm probably going to end up throwing it right back together and running it!
Old 03-21-2006 | 08:23 PM
  #25  
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Originally Posted by jlipskoc
Bobcat, can I ask how hot the egt's were previous to this happening?
Were you racing or towing or just driving down the road?
Up to 1800 degrees.. DAILY.

I was racing, towing, and truck pulling.

I never kept the EGT's pegged for a long period of time, but they DID get high.
Old 03-21-2006 | 08:33 PM
  #26  
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Originally Posted by 600 Megawatts
I cant tell from the picture the orientation of the markings. Standing at the front bumper looking at the engine are the wear lines at 12:00 and 6:00 or 3:00 and 9:00, or some other orientation ?

If they are at 3 and 9, then it is the piston skirt rubbing.

If they are at 12 or 6, then I would be very worried that the wrist pin has moved.

If they are at some other orientation other than 12/6 or 3/9, then it could be the ring gap closing at high temp and causing it.

Actually it could always be this third case, because you never know for sure where the ring gap is.

KP
The marks on the #6 cylinder are at 1-oclock. Looks like #3
Old 03-22-2006 | 09:03 PM
  #27  
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I am no engine expert, but it seems to me if you could just lightly hone it out, and put it back together, that it would be perfectly fine. These things are hard to kill, and if it was running fine, then I believe you will be OK. Just clean it up the best you can, put it back together, and run the snot out of it
'
Eric
Old 02-12-2007 | 06:58 PM
  #28  
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Well I've ran the motor HARD for about 25k miles now.. Just pulled the motor yesterday.
Old 02-12-2007 | 07:20 PM
  #29  
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Originally Posted by Bobcat698
Well I've ran the motor HARD for about 25k miles now.. Just pulled the motor yesterday.

What type of motor oil did you use?
Old 02-12-2007 | 08:10 PM
  #30  
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From: Laredo
Originally Posted by Bobcat698
The groove is just barely detectable with your fingernail, you can just feel the slight roughness.

I think I will just find a truck with a donor engine and have it built to swap in when and if this one goes..
Thats about all I can afford to do!
what bout that 215 pumped 96 u drive?

prefect donor.. with minimal work..

Rick


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