Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

blew the boot to shreds

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Old 01-19-2007, 10:27 AM
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blew the boot to shreds

well i got a g tech meter this week and when i was trying to play with it i blew the lower right front boot. yea the expensive one. i think it should have held 60 psi just fine. well the hole is the size of my fist. and i am planing on reworking it to use a straight peice to make cheap replacements. so can any one tell me the size of the ic piping and what size the inlet to the ic is? or do i have to pull my truck apart and find out?
Old 01-19-2007, 12:16 PM
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Originally Posted by gunracer1
well i got a g tech meter this week and when i was trying to play with it i blew the lower right front boot. yea the expensive one. i think it should have held 60 psi just fine. well the hole is the size of my fist. and i am planing on reworking it to use a straight peice to make cheap replacements. so can any one tell me the size of the ic piping and what size the inlet to the ic is? or do i have to pull my truck apart and find out?
It will take quite abit of re-working i think , the inlet of the I/C is larger than the outlet of the pipe , I Will go out to the shop and meausure one of my stock boots that i saved and see if i can give you a rough guess.
Old 01-19-2007, 12:25 PM
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Lower IC boots are 3" at the engine side and 3.5" at the IC side
Old 01-19-2007, 01:08 PM
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just buy the updated one for $75 and dont worry about it. Sounds like your trying to make this harder than it is to save a few bucks...
Old 01-19-2007, 01:47 PM
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but if i remake the pipe to 45 or so degrees and increase the diameter to 3.5 then i can put a boot on that cost me about 5 bucks.
Old 01-19-2007, 02:25 PM
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I just went out and measured mine , inlet side of the boot is 3" and the outlet side appears to be around 3.75".

Crawl under your truck for a few seconds with a caliper and you should be able to get at the inlet tube of the intercooler to make sure , without taking anything apart.
Old 01-20-2007, 02:23 AM
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Originally Posted by gunracer1
but if i remake the pipe to 45 or so degrees and increase the diameter to 3.5 then i can put a boot on that cost me about 5 bucks.
Bingo. Just make sure it will clear the vertical radiator supports when you weld the 45 on the end. And that it's pointed the right direction.

brandon.
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