Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

Benefits of BD/ATS/HTT exhaust manifolds?

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Old 10-22-2007 | 12:01 AM
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CTD_Neil's Avatar
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From: St.Helena, CA.
Benefits of BD/ATS/HTT exhaust manifolds?

Besides being stronger and having 3 piece design, are there any benefits to running one of these on a truck near 500hp? Do they help make more power? better spool? lower egt's? Thanks
Old 10-22-2007 | 01:31 AM
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theyre supposed to lower egts and help spoolup so I hear,but it cant be that significant.I think the main thing is that they will handle the additional heat without cracking /leaking
Old 10-22-2007 | 01:53 AM
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My stock one cracked, so I bought an ATS unit. Between that and ditching the muffler and straight piping my 4" exhaust, I noticed about a 50 degree drop. If the stock manifold didn't crack, I wouldn't have bought one.
Old 10-22-2007 | 02:38 PM
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would it be make any difference on a near stock truck. my manifold has a small crack i it but dosnt appear to be leaking.
Old 10-22-2007 | 04:40 PM
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From: Cummins Technical Center, IN
I don't think it would. The main benefit I'm told is strength, especially if you are doing twins that hang a lot more weight on the manifold.

JH
Old 10-22-2007 | 08:25 PM
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probably not going to help a stocker to much....I did notice a pretty good drop in my egts....my stock one got a hairline 1/2" crack and the crack seemed to get larger everytime i opened the hood.....If yours is cracking I would be planning to buy one soon
Old 10-22-2007 | 10:23 PM
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My turbo spools WAY faster with the ATS manifold. MY stocker was cracked almost in 2 pieces though, so that may have something to do with it.
Old 10-23-2007 | 11:00 AM
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With the comp on kill I could bury the pyro needle. Towing I had to be very careful and drive with one eye on the guage. Took the advice over on the Northwest Bomber Board and match ported everything. Took the gaskets and matched them to the manifold, opened up the manifold, took all the sharp corners out of the manifold, matched the manifold to the turbo, and opened up the channels in the turbo. The guage doesn't climb near as fast now and i'm lucky to get to 1400-1500 degrees. This was the best mod I've done for egt control. The manifold is so thick you can shape it the way you want it for better flow.
Old 10-23-2007 | 11:05 AM
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What did you use to port your manifold? How long did it take, and did all the metal shavings blow out of the turbo?
Old 10-23-2007 | 11:12 AM
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Originally Posted by strokethisgoat
What did you use to port your manifold? How long did it take, and did all the metal shavings blow out of the turbo?
You're gonna wanna use an air die grinder, with some various bits for hogging and smoothing the metal out. Don't even bother trying to do this on a small compressor either, because they use some serious air and you'll end up waiting all day for the compressor to keep catching back up.
Old 10-24-2007 | 08:39 PM
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I used a cheapo long shank air grinder from harbor freight. It was like $30, about $40 for the polish set I got from summitt, and a few grinding stones and you'll be in business. The old man's shop has a large air compressor but if you take your time you can do it with a small compressor. I took the exhaust housing off the turbo. Just take all the bolts out and heat it up and it'll come right off. It did take me dang near all day though. But check out the Northwest Bombers Website and you'll get some good ideas.
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