Performance and Accessories 2nd gen only Talk about Dodge/Cummins aftermarket products for second generation trucks here. Can include high-performance mods, or general accessories.

Allison swap questions?

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Old 11-16-2007, 08:28 AM
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Allison swap questions?

Done some diggin' on this but a buddy of mine and I got to scratchin' our heads about doin' this swap on a 5 or 6spd truck. Anybody know what kind of shifter setup works good? Gabe32 and tito14_01 you have PM's on this if ya'll are around. Thanks
Old 11-16-2007, 04:03 PM
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The Allison 1000 from a D-max or a larger one like a AT-545?
Old 11-16-2007, 04:11 PM
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Originally Posted by 1stGen545
The Allison 1000 from a D-max or a larger one like a AT-545?
Are you saying that the at 545 will work?
Old 11-16-2007, 04:13 PM
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I have one in my 1st gen.
Old 11-16-2007, 05:03 PM
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What kind of Vehicals did the 545 come in?? Was it a big PITA to do??
Old 11-16-2007, 11:10 PM
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No, no. The 1000---read of it being done here and on TDR.
Old 11-16-2007, 11:41 PM
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AT545 does not have a lock up converter and is a 4 sp. Lots of them in garbage trucks.
Old 11-17-2007, 02:45 AM
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It wasnt to hard to do if you know what your doing and looking for, the fun part was making it work in a single cab 4X4. but now I have to get rid of it and get a NV4500 back in it so I can sled pull. They changed the rules and now I cant run the 545 becose it was never put in a 1 ton or less. They came in a lot of buses, and small trucks like the fraightliner FL70 where I got mine. Also you have to get the flywheel housng that was used for the Blue Bird buses with a 5.9 so you can get the driver side starter its the only one.
Old 11-17-2007, 10:57 AM
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What controls that 545 tranny? Does it communicate with the cummins in any way, or is there a throttle cable hooked up to it? How does this tranny do for drag racing/ boosted launches? My nv 4500 is slow off the line! And my arms can't move as fast as an auto shifts.
Old 11-17-2007, 02:20 PM
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Just a cable I made it a manual shift so if I put it in 3rd it is in 3rd not 1-2-3. It shifts instent and hits like a tank. But has no over drive so is realy slow on the road, 245-75-16 with 3.54 is 2800 at 70 38's make it 2250. I'll trade you for your 4500 and a little $$$
Old 12-14-2009, 09:49 PM
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would make a nice tranny for my plow truck, does the unit clearance the stock trans tunnel?
Old 12-14-2009, 11:22 PM
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doing the swap as we speak, The Destroked kit and Howards adapter will fit with out modifying the tunnel.
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