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The truth about Blake's scar

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Old 09-15-2011, 07:50 PM
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Originally Posted by Blake Clark
If you could only spend one day with me you would see the foolishness in your logic. Not saying youre wrong in the way you are thinking, but it just wont work. GMAW wont work well in the elements and high wind. Flux core wont produce a quality weld on inner sheild alone, it requires additional shielding gas, which comes full circle to the spiel about GMAW wont work well in the elements and high wind. Flux core wont produce a quality weld on inner sheild alone, it requires additional shielding gas, which comes full circle to the spiel about GMAW wont work well in the elements and high wind. Flux core wont produce a quality weld on inner sheild alone, it requires additional shielding gas, which comes full circle to the spiel about GMAW wont work well in the elements and high wind. Flux core wont produce a quality weld on inner sheild alone, it requires additional shielding gas, which comes full circle to the spiel about....

See were Im going with this....






The way we are working out here stick is the only way to go. Beside, you can carry a lot more iron with a good hand and a 3/16 rod than with wire feed.
A-HA! See, you never explained it in that amount of detail before. I NOW see your logic. And you are correct, I stand corrected and I apologize. But JEEZ, give me the details in the future! Oh. Wait... you have to be around once in awhile in order to 'slain things, don'cha?
Old 09-15-2011, 07:51 PM
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Ill give ya a shout when I get up an 0400....


Too bad you couldnt make it down here for a day. I bet I could get clearance for you to take a little visit of our operations.
Old 09-15-2011, 07:54 PM
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Originally Posted by Blake Clark
There are automatic spreads that exist, but in a stationary push operation. They require additional equipment also, such as enclosed stalls to protect the welding environment.


If you could only spend one day with me you would see the foolishness in your logic. Not saying youre wrong in the way you are thinking, but it just wont work. GMAW wont work well in the elements and high wind. Flux core wont produce a quality weld on inner sheild alone, it requires additional shielding gas, which comes full circle to the spiel about GMAW wont work well in the elements and high wind. Flux core wont produce a quality weld on inner sheild alone, it requires additional shielding gas, which comes full circle to the spiel about GMAW wont work well in the elements and high wind. Flux core wont produce a quality weld on inner sheild alone, it requires additional shielding gas, which comes full circle to the spiel about GMAW wont work well in the elements and high wind. Flux core wont produce a quality weld on inner sheild alone, it requires additional shielding gas, which comes full circle to the spiel about....

See were Im going with this....






The way we are working out here stick is the only way to go. Beside, you can carry a lot more iron with a good hand and a 3/16 rod than with wire feed.
There's an easier way to explain it, see the example below.

Originally Posted by chaikwa
2 words; FLUX CORED!
Doesn't that bring back the whole chipping away the flux and brushing the weld before you can continue thing again?
Old 09-15-2011, 07:56 PM
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Good grief Chaikwa looks like you hit on a touchy subject.. If it were up to me, all the pipe lines would be hollowed out trees sealed with wood glue..



Only because I wouldn't even know how to turn on a welder
Old 09-15-2011, 07:58 PM
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Originally Posted by Blake Clark
Ill give ya a shout when I get up an 0400....


Too bad you couldnt make it down here for a day. I bet I could get clearance for you to take a little visit of our operations.
I was thinking maybe this winter would be a good time for a visit. That would kill 2 birds with one stone; I could see a real welding operation and watch you shiver at the same time!
Old 09-15-2011, 08:00 PM
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Originally Posted by Totallyrad
Doesn't that bring back the whole chipping away the flux and brushing the weld before you can continue thing again?
Yes, but you do it ONCE when you're done with the entire joint instead of every 4 inches.

Originally Posted by cincydiesel
Good grief Chaikwa looks like you hit on a touchy subject.. If it were up to me, all the pipe lines would be hollowed out trees sealed with wood glue.. Only because I wouldn't even know how to turn on a welder
Whisper sweet nothings in his ear!
Old 09-15-2011, 08:00 PM
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Originally Posted by chaikwa
I was thinking maybe this winter would be a good time for a visit. That would kill 2 birds with one stone; I could see a real welding operation and watch you shiver at the same time!
Bwhahahahah
Old 09-15-2011, 08:01 PM
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Originally Posted by Totallyrad
There's an easier way to explain it, see the example below.

Doesn't that bring back the whole chipping away the flux and brushing the weld before you can continue thing again?
Well I wasnt gonna do it but....




Originally Posted by cincydiesel
Only because I wouldn't even know how to turn on a welder
Just bring one of your sheep

Originally Posted by chaikwa
I was thinking maybe this winter would be a good time for a visit. That would kill 2 birds with one stone; I could see a real welding operation and watch you shiver at the same time!
Let me know, Ill see what I can do.
Old 09-15-2011, 08:03 PM
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Originally Posted by chaikwa
Yes, but you do it ONCE when you're done with the entire joint instead of every 4 inches.
Umm not quite. Lil better than four inches.

Right now on fill and cap the welders are averaging three rods to the bottom. Only after that pass is completed is it buffed. Two fills and then capped.

Not too bad.
Old 09-15-2011, 08:04 PM
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Originally Posted by cincydiesel
Good grief Chaikwa looks like you hit on a touchy subject.. If it were up to me, all the pipe lines would be hollowed out trees sealed with wood glue..
Actually, if Scott had his way, pipelines would be hollowed out STEEL tubes GLUED together.

Originally Posted by Blake Clark
Well I wasnt gonna do it but....

He does like me!!!
Old 09-15-2011, 08:06 PM
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Originally Posted by Blake Clark
Umm not quite. Lil better than four inches.

Right now on fill and cap the welders are averaging three rods to the bottom. Only after that pass is completed is it buffed. Two fills and then capped.

Not too bad.
Y'know, they make train tracks that are one piece for half a mile or better, THEN there's a weld joint. Why can't they make pipe that way? In a thousand mile run, do you know how much welding labor that would save?
Old 09-15-2011, 08:09 PM
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Originally Posted by chaikwa
Y'know, they make train tracks that are one piece for half a mile or better, THEN there's a weld joint. Why can't they make pipe that way? In a thousand mile run, do you know how much welding labor that would save?
Honestly

The logistics of getting said half mile of pipe to the jobsite is probably more costly than the welding.

Not to mention the changes in direction, overbends sags etc. that are field engineered and put into the line.
Old 09-15-2011, 08:12 PM
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Originally Posted by Blake Clark
Honestly

The logistics of getting said half mile of pipe to the jobsite is probably more costly than the welding.

Not to mention the changes in direction, overbends sags etc. that are field engineered and put into the line.
Good points. Guess that's why you're the inspector and I'm just the wire burner!
Old 09-15-2011, 08:14 PM
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Originally Posted by chaikwa
Y'know, they make train tracks that are one piece for half a mile or better, THEN there's a weld joint. Why can't they make pipe that way? In a thousand mile run, do you know how much welding labor that would save?
And all this time I thought it was just a bunch of 39 foot sections welded together.
Old 09-15-2011, 08:15 PM
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Originally Posted by chaikwa
Y'know, they make train tracks that are one piece for half a mile or better, THEN there's a weld joint. Why can't they make pipe that way? In a thousand mile run, do you know how much welding labor that would save?

Could you imagine the rigging involved to move it? Hey Blake, how much does one section weigh?


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