3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

Stacks Help

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Old 04-06-2009, 09:31 PM
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Unhappy Stacks Help

OK here is my problem. My stacks are 6" miter with the bottom being 6" id. So do I use a 6" od pipe out of my cross over box. That will overlap about 2 inches. Or throw on a reducer and run a 5" pipe half way up inside the stack. Which will be stronger.
Old 04-06-2009, 10:15 PM
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Anybody ???
Old 04-06-2009, 10:34 PM
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Originally Posted by screamn56
OK here is my problem. My stacks are 6" miter with the bottom being 6" id. So do I use a 6" od pipe out of my cross over box. That will overlap about 2 inches. Or throw on a reducer and run a 5" pipe half way up inside the stack. Which will be stronger.
show me exactly what you have, so I can see. right now I'd say to butt them together and then use a piece of 6'' to overlap both and then weld 'em up. If you can, do it so the heat box hides it.
Old 04-06-2009, 10:49 PM
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my thought is if i run the 5 inside the stack it will be stronger than clamping the top 2 inches of the 6 inch. The heat box is 6x6 then either the 5 or 6 inch pipe up 10 inches. Then mount the stacks.
Old 04-06-2009, 11:00 PM
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Originally Posted by screamn56
my thought is if i run the 5 inside the stack it will be stronger than clamping the top 2 inches of the 6 inch. The heat box is 6x6 then either the 5 or 6 inch pipe up 10 inches. Then mount the stacks.
Do you have a welder?? Or access to one?? You really don't want to run down to a 5'', the 6'' will be real sloppy going to a 5''.

Also, you don't want to use clamps while butting together. You'll take a chance of loosing them going down the road. Unless you use a clamp higher up and attach to the bed rail.
Old 04-06-2009, 11:07 PM
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the stack will fit over the the 6 inch pipe. then clamp the 2 of them together. yes I have a welder and a plasma cutter. How do you mean sloppy. By looks or what??
Old 04-06-2009, 11:49 PM
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Originally Posted by screamn56
the stack will fit over the the 6 inch pipe. then clamp the 2 of them together. yes I have a welder and a plasma cutter. How do you mean sloppy. By looks or what??
Bad choice of words (sloppy). I have 6'' aussies coming from 5'', but you're already 6''.

Here's what I'd do then, I'd flare out the 6'' stack with a ball peen hammer and put it on then weld it up. This is better than going down to 5'' reducer.

It be better if you could post some pix so I could see your exh. box, set up. PM me with an email and then we could work it out.
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