3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

Rail Cap?

Thread Tools
 
Search this Thread
 
Old 09-30-2009, 04:50 PM
  #1  
Registered User
Thread Starter
 
Diesel87's Avatar
 
Join Date: May 2009
Location: Jonesborough, TN
Posts: 257
Likes: 0
Received 0 Likes on 0 Posts
Rail Cap?

Lately, I have been seeing more and more people talk about rail caps. What exactly is a rail cap? What does it do and when do you need one? Sorry for my ignorance!
Old 09-30-2009, 04:58 PM
  #2  
Registered User
 
mishkaya's Avatar
 
Join Date: Mar 2004
Location: Iowa
Posts: 1,110
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Diesel87
Lately, I have been seeing more and more people talk about rail caps. What exactly is a rail cap? What does it do and when do you need one? Sorry for my ignorance!
The common rail systems have a rail pressure valve installed to avoid spikes in pressure that might damage the injectors. Problem is they are pretty much one time use, so even on a stock truck they have been known to go bad. They were also expensive (haven't priced them lately), but they used to be over $300 each. Thus some people prefer to install a cap instead of replacing the valve; the problem with this is that you risk damage to your fuel injection system from spikes in fuel pressure...
Old 09-30-2009, 05:05 PM
  #3  
Registered User
Thread Starter
 
Diesel87's Avatar
 
Join Date: May 2009
Location: Jonesborough, TN
Posts: 257
Likes: 0
Received 0 Likes on 0 Posts
How do you know when your valve goes bad?
Old 09-30-2009, 05:08 PM
  #4  
Registered User
 
mishkaya's Avatar
 
Join Date: Mar 2004
Location: Iowa
Posts: 1,110
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Diesel87
How do you know when your valve goes bad?
If you have a rail pressure gauge, you will notice a significant drop in rail pressure. You don't need the gauge to realize the problem however. Truck will be sluggish and smoke like crazy, not to mention that the valve usually leaks externally and you can see fuel leaking at the return line from the valve, or at least that was the case every time I had the issue.
Old 09-30-2009, 10:13 PM
  #5  
Always a day late, and a dollar short.
 
06RAM2500's Avatar
 
Join Date: Nov 2007
Location: Baker, MT
Posts: 1,926
Likes: 0
Received 0 Likes on 0 Posts
Also keep in mind that rail caps are to be used for diagnostic purposes only. I would get a rail pressure gauge to be safe.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
sallyman1
3rd Gen Engine and Drivetrain -> 2003-2007
8
02-14-2009 12:30 AM
5.9Excursion
3rd Gen High Performance and Accessories (5.9L Only)
3
03-13-2008 10:56 AM
VFDFireman
3rd Gen Engine and Drivetrain -> 2003-2007
12
01-05-2008 06:47 PM
sterling
3rd Gen High Performance and Accessories (5.9L Only)
1
10-19-2007 05:32 PM
ajpulley
Other
17
01-16-2006 04:21 PM



Quick Reply: Rail Cap?



All times are GMT -5. The time now is 06:31 AM.