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Busted intercooler

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Old 04-11-2007, 08:59 PM
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Busted intercooler

I was going down the road in my 05 CTD and noticed a sound like my ac was on high, but it wasn't, anyways long story short, my intercooler separated where the chaep plastic meets the actual cooler. What gives? why would it do that. Will dodge cover it in any way? I have no warranty and am the second owner 67,000 miles.... I can get a used stock one cheap, but where can I get a better one? How much, I saw the banks one for a little over 1000, any cheaper?
Old 04-11-2007, 09:00 PM
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plastic, plastic, plastic...same as me...i hate it!! buy a stock metal one
Old 04-11-2007, 09:02 PM
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where do I get a stock metal one?
Old 04-11-2007, 09:13 PM
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How much power can i gain from a banks or other after market intercooler?
Old 04-11-2007, 09:14 PM
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The dealer should replace it for you with a metal one. This has been done on one of my friends trucks and will be done on mine soon.
Old 04-11-2007, 09:17 PM
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Thats what I wanted to hear, I will call the dealer in the mornin....
Old 04-11-2007, 09:25 PM
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shouldn't it be covered under the 7/70 warranty???

I know there was a tsb or something in 05 on it.. only the early ones have a plastic intercooler.. later ones had the metal.
Old 04-11-2007, 09:44 PM
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Powertrain warranty should cover it.......
Old 04-11-2007, 10:46 PM
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It should be covered under the 7/70 powertrain or the 10/100 engine warranty. Unless you failed to transfer the remaining warranty coverage to your name with a small fee of a US-$150, if I remember my warranty book correctly. Otherwise you are better off bying a used one that had not had the turbo grenaded.


Shawn
Old 04-11-2007, 11:12 PM
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another DTR member GAVE me his stock metal intercooler out of his 06. look around and see what you can find.
Old 04-11-2007, 11:14 PM
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Yeah, it was a poor design on dodge's part, early 05 was the only year that had it, 03, 04, late 05, 06 and 07 all have the metal intercooler. I've been pushing over 40 lbs through my plastic intercooler for 24,000 miles now. Still hasn't busted, but I'm sure it's time is coming.
Old 04-11-2007, 11:17 PM
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i pushed 48 psi through mine for 4 months....never busted.
Old 04-11-2007, 11:27 PM
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I have a metal one. pm me if your interested
Old 04-11-2007, 11:57 PM
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I got one too...PM me. I have access to a cheap frieght carrier.
Old 04-11-2007, 11:58 PM
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No power from an intercooler swap...


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