3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

anybody who has melted a piston???

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Old 03-21-2008, 05:26 PM
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anybody who has melted a piston???

What did your truck do when it happened???

I'm chasing ghosts here trying to diagnose my truck.

Got a small thump noise I can hear through the air filter. Truck runs sluggish unless the throttle is mashed. Good boost, good rail, good fuel pressure. Did install springs recently, so gonna gauge those tomorrow.
Old 03-21-2008, 06:03 PM
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mine would run but barely. if you put a load on the engine it woulkd die out. lots of white smoke and sounded like a cammed up 454 gasser.
Old 03-21-2008, 06:51 PM
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Mine still runs good when the boost builds, just feels sluggish and pathetic trying to build it up to it. Compared to what it used to be I should say.
Old 03-21-2008, 06:53 PM
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one of my trucks had a valve problem and it was making a thumping sound that you could hear at idle and it was real loud when you got close to the intake. Don't know exactly what was done but dodge fixed it for me. I believe they replaced some valves and did some head work. Not real sure though.

The problem above was present the day I picked the truck up from the dealership after they had done motor work cause an injector had hung open and filled the crank case full of diesel.
Old 03-21-2008, 07:01 PM
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oil pouring out of the exhaust is what happen to mine. The half dollar size hole in the side of the piston had a lot to do what that

The truck still ran pretty good and really didn't sound that bad but, it pumped a quart a minute out of the exhaust !

I think you'd know it if this was in your truck !.....

Old 03-21-2008, 07:01 PM
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pull the intake horn and start truck if you have a bad intake valve you should hear a little compression leak at the horn.
Old 03-21-2008, 07:03 PM
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one thought.... how much have you driven the new springs ? It could be possible they caused a seat to semi-drop ? There's a lot more closing power than there used to be with those springs.

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Old 03-21-2008, 07:43 PM
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sound

i would get a popping sound that you could hear in the exhaust when a seat was dropping.
Old 03-21-2008, 07:44 PM
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Seat dropping, valve burned, could also be a head gasket or piston burned/scored/melted....
Old 03-21-2008, 07:49 PM
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Unfortunately I am familiar with that sound. You need to pull the head. You have a valve problem.
Old 03-21-2008, 08:19 PM
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Doh!!! That's what I figured. Might be nice to see what's underneath. So how hard is it to get the head out without damaging anything. I bet that thing is heavy?
Old 03-21-2008, 08:20 PM
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Get a cherry picker to lift the head. It weighs 150 lbs with nothing attached to it.
Old 03-21-2008, 10:53 PM
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I would post a vid before you did it and let us hear it. It could be a couple differrent things.IMO
Old 03-21-2008, 11:01 PM
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I've seen bent push rod and had even popped off the rockers, cause a miss and thump in the intake.

But when my piston burnt, it just missed, nothing else and didn't notice any sound in the intake or the exhaust. Just a miss that caused the truck to vibrate.
Old 03-21-2008, 11:01 PM
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As noted, you'll probably have to remove the head, but first pull the valve cover and look around with your fingers crossed for luck. Might be a lash problem or some simple thing. I remember hearing that sound from a couple of early 24 valve engines with slightly bent pushrods.


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