3rd Gen High Performance and Accessories (5.9L Only) Talk about Dodge/Cummins aftermarket products for third generation trucks here. Can include high-performance mods, or general accessories. THIS IS FOR THE 5.9L ONLY!

Aero-Turbine 4040L

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Old 02-26-2005, 01:27 AM
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Originally posted by nventr
I had an Aeroturbine 4040L installed and ran it for a few days. It was slightly noisier than I wanted so I added a 26" Nelson. There is just enough room for the 26" Nelson and the 25" Aerotuebine 4040L. The sound is absolutely awesome and completely tolerable. The diesel expert at my dealer was IMPRESSED.
Could you post the model number of your Nelson 26" muffler? I think I'm going to give this set up a go
Old 02-26-2005, 04:34 PM
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My apologies, the Nelson muffler is 27" overall length with 4" dia. The body is 9" dia and 20" lg. Nelson 86560M is available at any Fleetguard dealer. There is just enough room for this Nelson and an AeroTurbine 4040L leaving the cat in place.
Old 02-26-2005, 05:05 PM
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Perfect! Thanks!!!

Do you have any pictures? Any issues lining up the 4040L and 86560M with the tail pipe?
Old 02-28-2005, 09:08 AM
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Originally posted by MonkeyLips
Perfect! Thanks!!!

Do you have any pictures? Any issues lining up the 4040L and 86560M with the tail pipe?
We have an off-set pipe we use for these installations along with a hanger and clamps they bolt right in. The off-set pipe makes up for the difference in the elevations of the stock muffler which is removed.
Old 02-28-2005, 05:19 PM
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Are these kits back in stock? How about if I add a Nelson in with the Areo-Turbine, will it line up level with your off-set pipe? Should I put the Areo-Turbine up next to the CAT, then the muffler?
Old 02-28-2005, 06:33 PM
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Originally posted by MonkeyLips
Are these kits back in stock? How about if I add a Nelson in with the Areo-Turbine, will it line up level with your off-set pipe? Should I put the Areo-Turbine up next to the CAT, then the muffler?
Yes, we always stock these kits and keep plenty of the parts available for custom installations. The Aeroturbine always should be placed as far forward as possible, so yes place the Aeroturbine right on the cat outlet.
Old 02-28-2005, 09:51 PM
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Given the choices, is it best to take the cat out and mount the Aero-turbine where the cat is and go straight pipe from there? I'm not too worried about DOT because we have the most relaxed traffic laws up here and if it's too loud (yeah right) then I can put a muffler where the original one used to be. Does this sound about right?

Thanks
James
Old 02-28-2005, 09:55 PM
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Per the board rules...can't advise you do due what is painlessly obvious. Install the Aeroturbine as far forward as possible. Really far forward.
Old 02-28-2005, 10:15 PM
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Originally posted by cquestad
Per the board rules...can't advise you do due what is painlessly obvious. Install the Aeroturbine as far forward as possible. Really far forward.
Spoken like a moderator or politician!!
Old 02-28-2005, 10:38 PM
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That has a nice ring to it...

Senator Questad

Maybe it is time for a career change!

My political stance would be:

Elimination of all fuel tax
Increasing all speed limits for diesel powered vehicles
Tax deductions for all performance modification expeditures
blah blah blah...this list could go on for ever!

How many voting age DTR memebers are there?
Old 03-01-2005, 08:07 AM
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You have my vote on the elimination of fuel tax alone.
Old 03-01-2005, 07:38 PM
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I'm all for the elimination of the speed limit, a dutch company came out with a diesel motorbike with 250ft/lbs of torque and 120hp!
Old 03-03-2005, 09:37 PM
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Installed my Aeroturbine 4040L today and LOVE IT! Can't imagine why I would need a muffler behind it. I bought my kit from http://www.dieselpowerproducts.com/exhaust2 and it came with absolutely everything needed and then some. I placed it right behind the cat (enough pipe in the kit in case your cat falls off) so I had leftovers. A snap to install with a nifty mid pipe hangar attaced to one of the enclosed muffler clamps. Started the bad boy up, and I could not tell the difference at idle. Took it about 10 miles out of town to a long, lonesome, straight away road and put the pedal to the metal. I could tell that it had a bit more pick up in performance without the big ugly, restrictive stock muffler. a bit louder, but hardly anything to mention. There is a 2004 Dually like mine on the aeroturbine site with a sound clip......very accurate I must say. The guys at DPP put together a great kit! I'm sure one could get away with just straight piping their rig as long as you leave the cat alone if you wanted to open your exhaust on the cheap with a muffler elimination pipe and keep the noise level in check. No guages yet so I can't tell you about EGT's......all I have for mods is the aeroturbine and the AFE Drop in filter. Guages are the next mod.

2004.5 Dodge CTD, DRW, 4X4.
Old 03-04-2005, 05:23 AM
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Neil58,
After a tank or so of diesel, can you please report out any change in MPG?
Old 03-04-2005, 07:54 AM
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Stan,

I sure will. I will be taking a trip down and back to Seattle tonight (200 miles round trip) I will be able to report hiway miles by tomorrow. The best I ever got was 17 on on the highway at a steady speed of 70 mph on the same route down there......a bit of stop and go on the way due to traffic congestion and expect the same this trip.

First time down had about 4K miles on the truck.....this time I have over 7K miles on it......never had the reflash, not going to get it......still breaking truck in with the help of a 10K LB haul every now and then. More to follow..........


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