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stock air box mod????

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Old 01-19-2010 | 01:10 PM
  #16  
SOhappy's Avatar
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From: Udaho
Originally Posted by msiminoff
...
I have a manometer too (....
I thought a "manometer" was something you're supposed to keep in your pants?

Learn something new everyday around here I guess.
Old 01-19-2010 | 04:25 PM
  #17  
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msiminoff,

The factory opening in my '06 box was about a third the size of yours.

I'm surprised there's a difference.
Old 01-19-2010 | 08:01 PM
  #18  
07 ThunderRoad's Avatar
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Originally Posted by msiminoff
I am always so surprised to read these air-box mod threads.
Given the size of the opening on the stock box (see pic' below) compared to the rest of the (3") intake tract, and the fact that the stock inlet goes through the fender and directly to the front grille... It is hard to imagine that opening the bottom of the airbox (swiss cheese or HomeDepot style) to the low pressure & HOT area under the truck can provide an improvement in flow or IAT. Especially for those of us in the sub-600 category In addition, while realize that the chance of water or debris getting in there is slim, it's not worth the risk especially when the factory system is as good as it is.

I AM inspired by ThunderRoad's scientific approach to measuring the difference! I am curious to know if those measurements were taken while driving or on a dyno' ??
I have a manometer too (plus new and old style air filters and a spare airbox) and I'm going to put a port in the lid of my airbox and run a few comparisons while driving. Will post the results here when I am done.
Cheers
-Mark
All measurements were taken on the highway @ 50 - 70 mph on the same day.
Old 01-19-2010 | 08:31 PM
  #19  
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Originally Posted by BigDogJeepin
The factory opening in my '06 box was about a third the size of yours.
I'm surprised there's a difference.
What? seriously? I thought 05's and 06's were the same!
That is shocking!

Can anybody else confirm that their airbox is different than the one in my '05??
Old 01-19-2010 | 08:54 PM
  #20  
07 ThunderRoad's Avatar
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From: Ohio
Originally Posted by BigDogJeepin
My two cents worth: If you are modding your stock airbox in such a way that you increase the possibility of getting any amount of water in it (like the swiss cheese approach I did), you may want to stay away from any flat-panel style air filter. A conical filter like the K&N or others should be more forgiving of a little water. When filters get wet, they stop flowing easily. It's not hard to find pics around here of someone who got theirs wet and it sucked the filter into the intake tube (or worse, into the turbo). The conical-style filters should be stronger (just assumption here) based on their shape and extra surface area.
This is from the '07 service manual. Dodge is aware of the problem of water saturation of the filter from the stock air box. WARNING; I was told by my friend at the dealer that ANY mods to the intake air box or tube will now void your warranty! Mods were done to an extra air box I bought. The stock and the new air filter have a metal screen to prevent media sucking into the turbo. You need proof of use of the approved airfilter.
Attached Thumbnails stock air box mod????-scan0001.jpg  
Old 01-19-2010 | 09:40 PM
  #21  
07 ThunderRoad's Avatar
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From: Ohio
Originally Posted by msiminoff
I am always so surprised to read these air-box mod threads.
Given the size of the opening on the stock box (see pic' below) compared to the rest of the (3") intake tract, and the fact that the stock inlet goes through the fender and directly to the front grille... It is hard to imagine that opening the bottom of the airbox (swiss cheese or HomeDepot style) to the low pressure & HOT area under the truck can provide an improvement in flow or IAT. Especially for those of us in the sub-600 category In addition, while realize that the chance of water or debris getting in there is slim, it's not worth the risk especially when the factory system is as good as it is.

I AM inspired by ThunderRoad's scientific approach to measuring the difference! I am curious to know if those measurements were taken while driving or on a dyno' ??
I have a manometer too (plus new and old style air filters and a spare airbox) and I'm going to put a port in the lid of my airbox and run a few comparisons while driving. Will post the results here when I am done.
Cheers
-Mark
The measurements were taken in the lower "box" not thru the "lid". The restriction of the factory "air inlet" is all I was testing for, not the air filter.
The opening in your box looks to be the same as mine.
Old 01-19-2010 | 11:01 PM
  #22  
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I can tell you that one of the first things I did was to open up the sides of the stock air box, drop in a K&N filter and ditch the muffler. These simple steps really woke up the engine. I noticed an immediate difference in responsiveness and power.
Old 01-20-2010 | 12:20 AM
  #23  
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Originally Posted by 07 ThunderRoad
The measurements were taken in the lower "box" not thru the "lid". The restriction of the factory "air inlet" is all I was testing for, not the air filter.
Ok thanks ThunderRoad, that is helpful! Can you tell me where (exactly) the measurements were taken... did you drill a hole in the lower box? or was the hose from your gauge placed in the fender?

As I mentioned before, I'll be measuring the pressure in the upper part of the airbox... after the air filter. I'll build an adapter so that I can plumb into the filter-minder port.

Cheers
-Mark
Old 01-20-2010 | 12:47 AM
  #24  
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From: Spokane, Wa
I noticed two things back when I started modding the airbox in my '03. 45* cooler cruise temps and almost double the mileage between air filter changes.
Old 01-20-2010 | 07:01 AM
  #25  
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From: Tomball, Texas
Originally Posted by msiminoff
I am always so surprised to read these air-box mod threads.
Given the size of the opening on the stock box (see pic' below) compared to the rest of the (3") intake tract, and the fact that the stock inlet goes through the fender and directly to the front grille... It is hard to imagine that opening the bottom of the airbox (swiss cheese or HomeDepot style) to the low pressure & HOT area under the truck can provide an improvement in flow or IAT. Especially for those of us in the sub-600 category In addition, while realize that the chance of water or debris getting in there is slim, it's not worth the risk especially when the factory system is as good as it is.

I AM inspired by ThunderRoad's scientific approach to measuring the difference! I am curious to know if those measurements were taken while driving or on a dyno' ??
I have a manometer too (plus new and old style air filters and a spare airbox) and I'm going to put a port in the lid of my airbox and run a few comparisons while driving. Will post the results here when I am done.
Cheers
-Mark
My factory intake is only half that size.

MikeyB
Old 01-20-2010 | 08:30 AM
  #26  
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From: Minden, NV
I run a swiss cheesed airbox and the big k&n filter. The only way water will get in there is if the airbox was submerged.
I've been using the k&n product on diesel trucks since 2001. Take a guess at how many times I had a problem with water or dust getting into my motor.
Here's the one I use now.


http://www.knfilters.com/search/prod...px?Prod=E-0776
Old 01-20-2010 | 08:56 AM
  #27  
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From: San Diego
Originally Posted by ramitred
I can tell you that one of the first things I did was to open up the sides of the stock air box, drop in a K&N filter and ditch the muffler. These simple steps really woke up the engine. I noticed an immediate difference in responsiveness and power.
Hopefully you kept your muffler. Emission tests are coming. Paul Fox @ Defiant Truck Products installed a Shuttleworth HD diesel muffler in mine. Throatier sound w/no drone inside and flows much better.
Old 01-20-2010 | 01:27 PM
  #28  
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From: Raynham,MA
Originally Posted by MikeyB
My factory intake is only half that size.

MikeyB
I'll have to measure mine tonight, take a picture also.
Old 01-20-2010 | 03:33 PM
  #29  
07 ThunderRoad's Avatar
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From: Ohio
Originally Posted by msiminoff
Ok thanks ThunderRoad, that is helpful! Can you tell me where (exactly) the measurements were taken... did you drill a hole in the lower box? or was the hose from your gauge placed in the fender?

As I mentioned before, I'll be measuring the pressure in the upper part of the airbox... after the air filter. I'll build an adapter so that I can plumb into the filter-minder port.

Cheers
-Mark
I took the measurements in the lower part of the box. The twin tubing was fed thru the fender (see pic) where one tub was cut short in the fender 3" ahead of the opening to the airfilter box. The other tube was laid in the box. I first tested the location of the tube in the box and found no differance in the readings as long as the tube was not at the fender opening. My final position for the tube was propped up in the box pointing at the filter on the left inside wall. The readings are differential pressure of the fender well area vs the inside of the box @ 50 - 70mph (speed of the truck made no differance in the pressure readings). The lower the reading, the less resistance of air flow TO the airfilter.
Old 01-20-2010 | 03:34 PM
  #30  
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From: Ohio
Originally Posted by MikeyB
My factory intake is only half that size.

MikeyB
My 07 is the same as pic.


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