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Paint burning off of rear end cover

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Old 07-11-2007, 09:29 PM
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This is an older thread but I've brought it up because I just changed my Diff. fluids and found the paint bubbled on the rear cover.
Shortly after bringing the truck home, I squirted some paint on it to hide some of the rust and peeling. I figured it was just a lousy paint job.

This time I buffed off all the paint and rust, shot it with primer and Rustoleum. Then I read the cans, both of which said not to use it on surfaces which got to 200*F. Since more than 60% of the time I tow a 11K RV I suspect this paint won't last too long either. I guess next time I'll use high heat paint like for a bar be que or manifold.

I just can't see paying $270 for a Mag Hytek and an extra $50 for oil every 15K miles.

Dan
Old 07-11-2007, 09:55 PM
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Cheap paint mine was only two days old and it came off! Brand new truck!
Old 07-11-2007, 10:41 PM
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Same problem on Ferds, too.

Amazingly, I recently initiated a pretty much identical thread over on the Ferd Modular Forum. It seems that many/most of the 3/4 and 1 Ton Ferds do the same thing.

My thread was titled "How Much Heat is Too Much? (differential)"

Had folks laughing about "going around feeling their rear-ends". But the consensus was exactly the same. Little to no prep, cheap paint and relatively high heat application. Heat is normal.

No gear set is 100% efficient. So, anything less than that 100% efficiency is lost through friction - and heat! Less efficiency, more heat. That's why good lubricants are so important - and a well dialed-in gearset.

Ferd must have recognized this - take a look at the diff covers on the '08 diesels. (They're aluminum and finned).
Old 07-12-2007, 09:30 AM
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My 06 Ford F350 is doing the same thing. but on the brite side, It wont be my problem for too much longer...
Old 07-12-2007, 09:35 AM
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What is the trade name for the tape mentioned earlier?
Iv got the same prob on my 05 and I as I was reading the diff posts, I thought about sanding and repainting the part and putting the tape on.
Would using VHT header paint work?
Old 07-12-2007, 09:50 AM
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i agree that the maghytech is expensive, and the fluids are outrageous.(where are you getting $50 for fluid? cost me just over $100 for the 2 gals in the rear)
with double the fluid capacity, built in cooling, i am going to extend my diff changes to 30k. not like i have a warranty to worry about anyway
Old 07-12-2007, 03:07 PM
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Royal Purple at the local parts house is 12.95/Qt. The Mag Hytec takes 4 extra quarts ( I'm told) that's $52 plus tax. The Chrysler dealer wants $140 for the fluids only to change out a stock front and rear diff.

Dan
Old 07-12-2007, 03:11 PM
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dana, i am not a math wiz, but.... 4 quarts stock, 4 quarts with the mag 4+4=8 8X$13/qt=$104

it is $52 more than a stock gear oil change.
Old 07-12-2007, 03:35 PM
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My comment was "an extra $50 for fluids". Since I spent $106 this time, with the Hytek it would be $158 for fluids (front and rear). Actually a bit more since the $106 included taxes and I didn't add them in for the extra oil. At our local 7.75% that adds better than 4 bucks more bringing my increased cost to a total of $162 per change. Granted that only happens once a year at the rate I drive but as a friend from the old country often says "money is money!"

Dan
Old 07-12-2007, 03:47 PM
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I just cleaned the cover off with a wire brush and painted it with general old black paint. I have not had a problem with the paint peeling since. So the stock paint job must have been crap.
Old 07-12-2007, 03:50 PM
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i see that. thanks, and my fault for misunderstanding...
Old 07-12-2007, 05:14 PM
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Hapidonie.... The temperature tapes that I was referring to are made for/by Caterpillar. If you have a local dealership, you can get them there.
The p/n is 8T2821 (this one is for 80 to 230 degrees F)
Old 07-12-2007, 10:23 PM
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im glad i dont pay that for fluid...
i use redline shock proof 80-250..... i think i spent less than $40 f&r last time...
i like the mag cover, but i think ill order up an oasis rams head...
Old 07-12-2007, 10:37 PM
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Any good brand rattle can paint will work as long as you prepare it right. Do not get a water-based paint, they are crap. The paint they paint the diffs with is a water-based paint, they use it because the EPA restrictions are not as harsh with WB paint.


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