3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Mysterious Differential Leak

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Old 08-05-2024, 05:19 PM
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Mysterious Differential Leak

Diff was leaking so I replaced the gasket. Still leaking. In my driveway overnight it leaked over a quart. It looks like the source of the leak is the drain plug but the oil level is at least one inch below the drain plug. The drain plug is tight. The only place the diff is wet (after I carefully cleaned it) is a line from the bottom of the drain plug tp the bottom of the diff then drips off. Crazy
Old 08-06-2024, 07:54 AM
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Check the breather tube and make sure it is not plugged.
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Old 08-06-2024, 12:30 PM
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Check your pinion seal...
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Old 08-06-2024, 12:47 PM
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Try sealant on the fill plug threads?

I did rear about a possible bad AAM1150 casting once. Thin on the bottom, and scraped/rusted through. I don't think that's very common.
Old 08-14-2024, 07:24 PM
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Yeah puddles forming under rear axle, thought it was pinion seal. Took to shop, seal dry, carrier rusted out leaking from bottom. Spent 6 hours, two trips to junkyard for replacement. 1st one had same rust thru, not discovered till at axle shop, so back for another one. Transferring axle from rented truck to mine was a chore with no lift. If shopping for one look outside rust belt! For me its two out of three axle carriers rotted out. Will try and post pictures later.

Last edited by anpconnors; 08-14-2024 at 07:26 PM. Reason: add comments
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Old 08-19-2024, 06:27 PM
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Pictures enjoy!


2nd jyard axle from Texas

1st Jyard painted axle

1st jyard axle bottom leak

Original Axle
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