3rd Gen Engine and Drivetrain -> 2003-2007 5.9 liter Engine and drivetrain discussion only. PLEASE, NO HIGH PERFORMANCE DISCUSSION!

Any tips on replacing rear U-joint?

Thread Tools
 
Search this Thread
 
Old 06-17-2010, 08:04 PM
  #16  
DTR's 'Wrench thrower...' And he aims for the gusto...
 
Raspy's Avatar
 
Join Date: Oct 2003
Location: Smith Valley, NV (sometimes Redwood City, CA)
Posts: 2,668
Likes: 0
Received 3 Likes on 2 Posts
I'm all for replacing the whole shaft on the first go 'round with the U joints. Two new factory joints, a new spline and a new shaft. Then rebuild the old one at your leisure and have it in stock. This was the theory for me and I'm ready to go, but at 200,000 miles the rear shaft is still OK?! So, the new one sits in the box waiting.
Old 06-17-2010, 08:55 PM
  #17  
Registered User
Thread Starter
 
MOAGGIE's Avatar
 
Join Date: Jun 2005
Location: Mid-Missouri
Posts: 324
Likes: 0
Received 0 Likes on 0 Posts
Well I will be waiting for the FedEx truck to get by my house Friday morning! Got 2 new ones from Rockauto for now, got a 2:30 pm appointment at a local shop that swears they can do it all in 1 1/2 hours for $75.00, I wouldn't be in rush if I didn't have to haul cattle in the am on Saturday and then run to Iowa next weekend for a wedding then turn around and spend a week at the Lake of the Ozarks for work!!
Old 06-18-2010, 08:05 PM
  #18  
Registered User
 
papaduck's Avatar
 
Join Date: Mar 2003
Location: NW Arkansas
Posts: 783
Likes: 0
Received 0 Likes on 0 Posts
It should be an easy job to change the u-joint the second time because the plastic will have been replaced with spring clips in the first change.
Old 06-18-2010, 08:57 PM
  #19  
Registered User
 
DodgeDiesel61's Avatar
 
Join Date: May 2008
Location: Rochester, NY
Posts: 134
Likes: 0
Received 0 Likes on 0 Posts
Pay someone.... not worth the hassle and broken vice. Been there, done that!

'Course, next time I could use a press! DOH!
Old 06-18-2010, 10:10 PM
  #20  
Registered User
Thread Starter
 
MOAGGIE's Avatar
 
Join Date: Jun 2005
Location: Mid-Missouri
Posts: 324
Likes: 0
Received 0 Likes on 0 Posts
Well Fedex didn't make it to me soon enough, have to put off until Monday. Wish me luck when I haul a bull and 3 calves with a 20' stock trailer Saturday 140 miles round trip!!
Old 06-23-2010, 10:37 PM
  #21  
Registered User
 
p0wd3rp1l0t's Avatar
 
Join Date: Jul 2007
Location: Rice Lake, WI
Posts: 164
Likes: 0
Received 0 Likes on 0 Posts
if a guy has a torch just cut the center of the u-joints and heat the caps up til its glowing red. if u dont have a torch find a buddy that does. if u have no buddies with torches then dont even try this.
Old 06-23-2010, 10:45 PM
  #22  
DTR's 'Wrench thrower...' And he aims for the gusto...
 
Raspy's Avatar
 
Join Date: Oct 2003
Location: Smith Valley, NV (sometimes Redwood City, CA)
Posts: 2,668
Likes: 0
Received 3 Likes on 2 Posts
I will never, ever heat my yokes up to red hot. Never. I don't want them annealed. But that's just me.
Old 06-24-2010, 11:44 AM
  #23  
Registered User
 
Jeff in TD's Avatar
 
Join Date: Jan 2004
Location: Oregon
Posts: 3,519
Received 16 Likes on 16 Posts
I just got mine warm enough to soften and push out some of the plastic.

Not heated, they are in there pretty good and I'd be worried about springing the yoke pressing too hard.
Old 06-25-2010, 04:07 PM
  #24  
Registered User
 
jfdid's Avatar
 
Join Date: Aug 2007
Posts: 79
Likes: 0
Received 0 Likes on 0 Posts
For those reading and don't know what we're talking about:
Chrysler uses a resin that is injected into the yolk that acts as the clips to keep the u-joints in place. The easiest way to change the joints is with a torch, a hammer, and a couple of sockets. Ask any front end man and they'll tell you they use a hammer, and not a press.
Heat up the caps until the resin is really oozing out(a lot) on both caps and beat them out. It's a WHOLE lot easier if you just cut the joint in half and just deal with the caps themselves.
Use a screwdriver to scrape out the rest of the leftover resin and continue on with replacing the joints.
PS, do the torchwork outside, the resin burns and stinks.
Old 06-25-2010, 11:32 PM
  #25  
Registered User
 
randyb's Avatar
 
Join Date: Jun 2007
Location: Norman, Oklahoma
Posts: 41
Likes: 0
Received 0 Likes on 0 Posts
Hey guys, I just had mine changed as well. Spent $60 on the u-joints and then another $100 on the labor. Well worth it in my opinion. When I picked it up today, they were telling me how much of a pain in the a$$ it was. I was happy to listen to them tell me as I knew I would still be cursing if I did it myself. I guess I had to think that sometimes the time is worth the money.
Old 08-18-2010, 08:37 PM
  #26  
Registered User
 
ez_lle71's Avatar
 
Join Date: Apr 2007
Location: Geary Co. Kansas
Posts: 354
Likes: 0
Received 0 Likes on 0 Posts
I replaced my rear u joint today on my 04.5' and it was humdinger. Mine had the regular spring clips in it. I know its the factory one because i ordered my truck new. Are the resin ones on the front driveshaft? Of all my years on the farm this was the first u joint i had to cut out with a torch. But after cutting the cross out the caps tapped out easy. i used the precision 351A greaseable. All in all it was about a hour job with the driveshaft on the bench.
ez
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
krazydher
3rd Gen Engine and Drivetrain -> 2003-2007
6
04-11-2010 02:41 AM
SOhappy
3rd Gen Engine and Drivetrain -> 2003-2007
2
03-20-2009 02:33 PM
OldAlaskan
3rd Generation Ram - Non Drivetrain - All Years
6
04-24-2008 11:16 PM
Neal Cassady
24 Valve Engine and Drivetrain
14
01-28-2006 08:39 AM



Quick Reply: Any tips on replacing rear U-joint?



All times are GMT -5. The time now is 02:38 AM.