Some people shouldn't be allowed near electricity
#1
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Join Date: Aug 2007
Location: Fairfield, Ia
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Some people shouldn't be allowed near electricity
Whoever owned my truck before me did a first class job of butchering the wiring in an effort to add a trailer light plug in the bed for pulling a gooseneck trailer. As you can see in the first picture I was left with a birdsnest of wiring scotch locked together and I'm pretty sure it's been causing problems with my trailer brakes (brake controler was wired the same way, I sure wish people would spend a couple of bucks and buy the factory adaptors).
What I did to fix the problem was to cut the harness back a few inches and I used a plastic junction box made for wiring trailers available on ebay pretty cheap. The box has a sealed lid to keep moisture out but I sealed everything up with silcone too to make sure there won't be any corrosion problems down the road. The ring terminals are non-insulated but I covered them with my own heat shrink tubing and they are crimped with ratcheting crimpers that make a super strong connection. I have my truck wired with a 7 pin RV connector in the bed and a six and seven pin round connectors on the rear bumper but with the junction box there are no exposed connections anywhere but on the back of the plugs themselves.
What I did to fix the problem was to cut the harness back a few inches and I used a plastic junction box made for wiring trailers available on ebay pretty cheap. The box has a sealed lid to keep moisture out but I sealed everything up with silcone too to make sure there won't be any corrosion problems down the road. The ring terminals are non-insulated but I covered them with my own heat shrink tubing and they are crimped with ratcheting crimpers that make a super strong connection. I have my truck wired with a 7 pin RV connector in the bed and a six and seven pin round connectors on the rear bumper but with the junction box there are no exposed connections anywhere but on the back of the plugs themselves.
#6
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Join Date: Apr 2005
Location: central Michigan
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scotch locks are a professional mechanic's biggest money maker. lol (I wish thet would outlaw the darn things, it would make alot of peoples lives alot nicer)
#7
Wow, mine was done IDENTICAL to yours, and I bought my truck in the northern part of Iowa (don't know where Fairfield is), but maybe the same hack did both of ours?! I haven't had to pull gooseneck or anything with breaks for a couple of years so I haven't gotten around to fixing it yet, but it s on the list. I like the way you did yours. I also had trailer break broblems, mostly with grounding and shorting out.
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#8
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Nice repair job. I like using those junction boxes too. I'm pretty fussy about wiring and I'm sure disgusted by how many wiring jobs I see that look like your "before" picture. It takes a long time to wire something so it looks pretty, seals out moisture, and will last a long time, but it's worth doing right.
#9
With age comes the cage
Nice Job!!
That is something my dealer used to do till I showed them where to buy the factory in bed harness's..
I'm in the middle of wiring up the 42ft GN trailer I just finished welding up..solder and heat shrink tubing here too..
That is something my dealer used to do till I showed them where to buy the factory in bed harness's..
I'm in the middle of wiring up the 42ft GN trailer I just finished welding up..solder and heat shrink tubing here too..
#10
Registered User
That's a high quality repair, I've seen a lot of trick wiring on race cars and trucks and that job of yours looks well done. I v'e seen some pretty wild hack jobs in my life and that one has the makinngs for sure, Good job cleaning it up!
#13
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I have a full harness sitting here from cab back I believe. Wherever the plug goes [I think under the cab]. No cutting has been done, bone stock if anyone needs it. PM me