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Dana 60 front axle blown? HELP!

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Old 05-13-2017, 07:05 AM
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Dana 60 front axle blown? HELP!

Hello;

The truck in my signature may need a new front axle, or at least some work.

Here is what happened:

I had to park in a shallow ditch last night during my son's baseball practice. I engaged 4-wheel drive (4wd) before I went into the ditch because the ground was soft from rain.

Everything felt OK going into 4wd.

When it was time to leave, I had to cut my wheels hard to the right and go in reverse while in the ditch. As soon as I started moving there was a series of very loud pops/cracks and the front of the truck shook with them. I only moved about 4-5 feet when this happened as I stopped right away.

After that, I was not able to get 4wd to engage anymore! I almost had to get a tug to get out of the ditch.

Drove home just fine. When I got home I tested my 4wd on my gravel driveway. I do not think it is working because I did not get any of that wheel-hop while at full turn when I had 4wd engaged.

Also, I recently installed a 4x4 posi-lok system. I have used it a few times just to make sure I know how to engage it and it has always worked with no problems.

Any suggestions as to what is wrong?

How difficult is it to swap an axle from a newer truck? If I have to spend the money I want a setup from a 2000-2002 truck so I can do the big brake upgrade.

Thanks in advance for any and all replies.

--Matt
Old 05-13-2017, 07:29 PM
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I wonder if you popped an axle shaft?

Do you have any way to safely put all four wheels in the air and see if 4x4 works?
Old 05-14-2017, 07:49 AM
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That's what I'm going to have to do next. With Mother's day weekend and the kid's baseball game schedules I'm not likely to have time to do this for a week or 2 though...

At least we are a long time from snowy roads so I have some time to figure something out.
Old 05-14-2017, 08:17 AM
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could this be an issue with the CAD not fully connected?
Old 05-20-2017, 04:02 PM
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Ed;

You are exactly correct! I had time to wrench on it today. Turns out that I had not properly adjusted the posi-lok cable when I installed it; and the cable was not fully moving the collar inside the axle at the CAD all the way over. It was just not fully engaged.

After re-adjusting it all works just fine! I also saw no damage to anything under the CAD housing.

Thanks,

Matt
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