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Thoughts on High Amp Drop-In Alternators?

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Old 03-28-2011 | 10:44 AM
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Thoughts on High Amp Drop-In Alternators?

I'm looking for a new alternator, and I'd love to do the 160 L/N alternator that JIm Lane did in the Sticky, but I may need to do it quick. I have looked around at HO alternators that are drop in replacements, and I know there are some quality products out there, such as Iraggi Hand-Built Alternators. These beautifully crafted, hand-made beasts can be had in 220A models that are drop in replacements for OEM. I have seen these alternators power competition stereo vehicles running over 30,000 watts RMS with enough 0-gauge power wire to reach Venus. I'd love to have one...only problem is, they're super expensive and their applications for older trucks is limited.

I am looking around at other options for HO drop-in alternators and a company that keeps coming up is Eagle Auto Electric in Northridge, CA. They seem like a no-bull company that has a great reputation. They make drop-in 200A alternators for our trucks that are pretty reasonably priced (just under double what a cheap reman would run). Looks like a nice piece.

Any thoughts on them? Any thoughts on HO drop-in alternators at all?
Old 03-28-2011 | 03:05 PM
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One here. http://www.mean-green.com/
Old 03-28-2011 | 03:11 PM
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Another. http://www.paperformance.com/scripts/default.asp
Old 03-28-2011 | 03:56 PM
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Too much juice and you'll blow the fusible links in your truck unless you replace those as well.
Old 03-28-2011 | 07:17 PM
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Originally Posted by Midnite
Too much juice and you'll blow the fusible links in your truck unless you replace those as well.
Good info, please explain why.
Old 03-28-2011 | 07:21 PM
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I had my Chevy alternator hopped up to 220a by a local electric shop in Vineland, NJ

He does STRICTLY, Starters, Battery sales, and alternators.

That's his living. I believe it cost me $200.....My Chevy alternator is probably just as intricate as the Dodge one.
Old 03-28-2011 | 07:31 PM
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I had my 60A rewound to a 115A for my Jeep at a local electrical repair shop. It was about $80 and that was probably 15 years ago.
Old 03-29-2011 | 12:26 AM
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Do a search for these guys, Quality Power out of Yucaipa Ca. See if they can help you out.
Old 03-29-2011 | 12:37 AM
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My last truck had a 220 amp alt man that was sweet it was a Alt shop redo worked out Nice
Old 03-29-2011 | 12:41 AM
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actually its all about the draw through the system if your drawing to much amps through the current wiring harness you will blow the fuse able link to the alternator I did mine in by using an inverter (large one) hooked to the battery to cut wood for a bridge in the middle of a forest ooops .I redid mine with a heaver cable and took the main power for the lights off a spare battery with a isolator . Use relays to draw the current and you will be fine .similar to the upgrade for the blower motor.
Old 03-30-2011 | 04:29 AM
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Before you go and replace your stock 120-amp NipponDenso alternator for low output, try this and update your charging system wiring, believe it or not the factory wiring is trying to push 120-amps through a 6-gauge wire so a good amount of your current is being wasted as heat, do this long enough and you will have melted wiring and melted connectors.

Before I replaced N-D with my Leece Neville I replaced my charge wire using a length of #2 welding cable from the alternator (+) post to the battery positive terminal and also you need the have the same size ground cable from the alternator to the battery for it to be effective.

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I have installed quite a few modified alternators on both my own vehicles and for customers and the one thing that I have found out is most of the rebuilds will only produce high current for short periods of time until they burn out and I have found the regulation was not good.
I have worked for years as a diesel mechanic and electrician and have changed and rebuilt many many BIG Leece Neville and Delco generators and alternators.

The byproduct of high current is a whole lot of heat that has to go somewhere and there is not enough mass in the small frame alternator to dissipate much more that stock


If you have a need for a lot of current the Leece Neville is a fairly easy project, the 110—555JHO alternator will produce 100-amps at idle and 160-amps cruising continuously.

Which one do you think could dissipate the heat from 160-amps?

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You also have to upgrade the rest of your charging system as this would burn the stock wiring almost immediately.

Although I live in Southern California we have had some chilly weather lately, the other day I started my truck and I heard the solenoids for the grid heaters start to cycle, looking down at my digital voltmeter it was reading 12.6 volts at an idle with the grids on.


At times I have left my battery selector switch on the wrong battery and had left the radio on and or the doors open while I am working and I find I have run my main battery dead where it will not start the truck, I will push a button and parallel another battery to start the truck and hold it at a fast idle for about 30 seconds, I can then stop the truck and it will restart like the battery was never run down.

My inverter is connected directly to battery bank #3 (3 AGM batteries connected in parallel) using 2-gauge welding cable, Bank#3 is connected to my charging system using 1/0 welding cable through a 200-amp solenoid.

Jim
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