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Injector return line banjo bolts

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Old 03-01-2014, 12:01 PM
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Injector return line banjo bolts

Does anybody know what size these are? Or where I can get them? Would they be available at a diesel shop? I need a full set. Thanks.
Old 03-02-2014, 04:25 AM
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Have you tried the local parts house? They should have a selection and you just match them up. Otherwise they are definitely available at a diesel shop.
Old 03-02-2014, 10:22 AM
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I was going to check with a diesel shop on Monday, I just assumed the parts house wouldn't have anything like that (except for a brake bolt). I'll check that today, thanks.
Old 03-03-2014, 04:07 AM
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I guess it really depends on the parts house. Some are just generic while others will try to have what folks need. Are you in a farming area?
Old 03-03-2014, 07:55 AM
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I'm looking too. One injector top was a few degrees off square to the return line, I thought I could get the small bolts in. I ended up with one cross threaded and leaky.
Old 03-03-2014, 06:44 PM
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I just picked up three bolts from a local diesel shop. They were a little over $8.00 a piece. When I looked at them I noticed the hole in the neck of the bolt was considerably smaller than mine. He said those bolts were used for other applications besides the 5.9 Cummins, including 8.3 Cummins and Perkins engines. He said the smaller hole shouldn't make a difference, since it's just a return line. What do ya'll think?
Old 03-03-2014, 07:08 PM
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The smaller the hole, the slower to return to the injection pump or fuel tank. It probably isn't a significant difference. If you feel inclined or are a little OCD, drill them out to match the other 3.

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Old 03-03-2014, 07:44 PM
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He mentioned that I could do that, but he said he wouldn't do it personally because he would be afraid to mess something up. I trust him, I just wanted to get some other opinions. Being a return line, is there enough fuel flowing through there to affect anything going on at the injectors? I just installed 5x.012's from DAP.
Old 03-03-2014, 09:56 PM
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Drill the holes open, blow some brake clean, WD40 or high pressure air through them. I doubt they'll need to be opened by much, maybe a couple thousandths. I wouldn't be too worried about it.

If I were to guess, I would say it could delay injector needle lift by a very, very small amount due to slightly higher pressure in the return port. Again, I doubt it's very much to even be significant.

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