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Crewcab update...

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Old 12-17-2013, 04:33 PM
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Originally Posted by thrashingcows
So that is the Non-gated set-up. I can see now why my Advanced Adapter bracket doesn't fit perfectly on my gated shifter....it's designed for the non-gated set-up.

Looks like I might have to do some modifications to make everything work....Main Story of this build it seems....
If it were easy everybody would be doing it.
Old 12-17-2013, 04:50 PM
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Originally Posted by thrashingcows
Yeah if only a few of them actually lined up with the 4wd cross member and frame brackets...but I think I actually only ended up using 4 existing holes....and 2 of those had to be modified. Rest I had to drill.
Luckily the frames are relatively soft to drill. I had to drill out the front sector of my rig for the plow frame push bracket. I just used a step bit until I needed the final size and then used the correct bit for finalizing the hole.

Drill doctor sharpener came in real handy...
Old 12-17-2013, 05:17 PM
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Yup I've fallen in love with the Titanium coated step drills!! Don't know why I have never used them before now.
Old 12-18-2013, 08:37 AM
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Originally Posted by thrashingcows
Yup I've fallen in love with the Titanium coated step drills!! Don't know why I have never used them before now.
They are the only thing to use on sheet metal that drills a round hole.


Maybe You resisted using them is they look like somebody's cheap gimmick
Old 12-18-2013, 08:45 AM
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Smile

Originally Posted by NJTman
Drill doctor sharpener came in real handy...
I sharpen mine by hand. LOL That reminds me I need to shorten a 3/8" and a1/2" to drill inside the top frame flange with the angle drill.
Old 12-18-2013, 10:34 AM
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Originally Posted by mknittle
I sharpen mine by hand. LOL That reminds me I need to shorten a 3/8" and a1/2" to drill inside the top frame flange with the angle drill.
You can buy stubby drill bits, greenlee makes them for sure. I've got a set for using with a right angle drill.

I'm also a big fan of step drill bits they are just awesome!
Old 12-18-2013, 10:56 AM
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Originally Posted by gyman98
You can buy stubby drill bits, greenlee makes them for sure. I've got a set for using with a right angle drill.

I'm also a big fan of step drill bits they are just awesome!


I know I spent 20 years in machine work.
I can cut and sharpen broken drills to much shorter than "standard" stub drills. I have a 3/8" that I did that has less than one twist in the flutes. I cant buy that. LOL
The best part is it don't cost anything as I use broken and chipped bits.
And it only takes a few minutes.


Thanks for the info though.
Old 12-18-2013, 11:33 AM
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OOPS I lied it is a little bigger than 3/8" it's 11/64" tap drill for a 3/8" hilicoil Here it is next to a standard 1/4" stub drill. if the shank needed to be shortened it could be really short. there is a definite advantage to this
Attached Thumbnails Crewcab update...-101_4884.jpg  
Old 12-18-2013, 12:19 PM
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Wish I had the knowledge to sharped my drill bits by hand. I use a crappy plastic and stone sharpener from Princess Auto (Canadian Harbour Frieght.. ). Works OK.
Old 12-18-2013, 01:20 PM
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Originally Posted by thrashingcows
Wish I had the knowledge to sharped my drill bits by hand. I use a crappy plastic and stone sharpener from Princess Auto (Canadian Harbour Frieght.. ). Works OK.
It really isn't that hard. the main thing is to have a fine grinding wheel on a bench grinder. and dress the wheel to make sure there are no groves.
the rest is practice. Look close at a nice sharp bit, hold it straight up tip on top. The cutting edge is slightly higher than the outside of where it is ground for clearance.
Attached Thumbnails Crewcab update...-110814_4lo.jpg   Crewcab update...-3659231_f260.jpg  
Old 12-18-2013, 05:43 PM
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Looking really great thrashingcows!
Old 12-20-2013, 12:31 AM
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Yesterday I got the oil pan gasket, and rear main seal done. Nothing really special about it...other then the 36 frackin bolts for the oil pan!!!

I wanted to get that done before I dropped the motor back in the truck. So today I did just that....motors back in. I also got all the clutch and bell housing assemblies installed as well.

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Hope to have the tranny in tomorrow, and get the tranny mount located so I can drill all the holes in the frame for it.
Old 12-20-2013, 12:40 AM
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And I'm seriously cheesed off as well. I've been searching for days for the transfer case shifter, boot and ring. Can't find it anywhere. I still have a few weeks before I'll be close to needing it...so hope it shows up before then.
Old 12-20-2013, 03:44 AM
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You roll that hoist & engine up and down that hill???

Amazing that you're doing the rebuild right there in the driveway and it's so clean! No oil spills/leaks, fragments laying around.

You covering the engine bay now I assume?

Looking good!
Old 12-20-2013, 07:42 AM
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Thrashing.
Advanced Adapters makes a different bracket for the '92-'93 Z gated shifter.
I used that Z bracket adapter on my crew cab NV-4500 swap last month.


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