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BC's Twin Install / AKA: "I'm Gonna Blow Up My Heap!" (updated as it occurs)

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Old 08-21-2008, 06:07 AM
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Originally Posted by ofcmarc
Possibly a thrust bearing or some such..... not good but it was running well before you pulled the pan. Perhaps it is from a pervious failure and someone cheaped out and didn't pull the pan to fish all the schrapnel out.
he is original owner of this truck
Old 08-21-2008, 06:25 AM
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Originally Posted by BRUISER
he is original owner of this truck
There went my theory.....
Old 08-21-2008, 07:31 AM
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It might be from the vacuum pump. They have a bushing that kind of looks like that.
Old 08-21-2008, 07:46 AM
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I would have to say its part of your crank shaft thrust bearing. It is not a very common failure on an automatic truck, but more prevalent on manual trucks. The original thrust bearings in these engines were of a 3 piece design that allows the thrust part of the bearing to come apart from the normal load part of the bearing. The new bearing from cummins is of a 1 piece design designed i'm assuming to prevent this failure in the future.

This is just my opinion and it may be completely wrong.

So just how did you get that pan out without taking the engine out?
Old 08-21-2008, 12:25 PM
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Definitely a muffler bearing that was sucked back through the intake during a turbo bark... adjustment?
Old 08-21-2008, 05:02 PM
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Originally Posted by apwatson50
I would have to say its part of your crank shaft thrust bearing. It is not a very common failure on an automatic truck, but more prevalent on manual trucks. The original thrust bearings in these engines were of a 3 piece design that allows the thrust part of the bearing to come apart from the normal load part of the bearing. The new bearing from cummins is of a 1 piece design designed i'm assuming to prevent this failure in the future.

This is just my opinion and it may be completely wrong.

So just how did you get that pan out without taking the engine out?
Dingdingdingding! We have a winner!

Sounds like it's time to roll in some new main bearings. At least the oil pan's off...
Old 08-21-2008, 09:51 PM
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Crap . . . ........


So if I hadn't initiated this venture, . . . . . . . . . how long would I have had?



Here's a question unasked . . . . . Can the mains be swapped in frame?




So just how did you get that pan out without taking the engine out?
Here's what I did with my mess. Another's truck may vary.

- Drain the engine coolant and transmission fluid.
- With a floor jack and 4x4 block, centered on that cross-member right under the radiator, raise the truck so the front axle is in droop by a couple or three inches.
- Remove the engine cooling fan and shroud.
- Disconnect the lower radiator hose from the block.
- Disconnect the charge-air tubing at the turbo's outlet, and the engine intake horn inlet.
- Remove the two nuts that connect the engine mounts to the cross-member (one each side).
- Remove the rear-most valve cover.
- Using the front engine lifting hoop, securely and safely lift the engine till the rear of the head is pretty-much against the firewall. Lifting till you just see the body begin to move is is about there.
- Remove the oil pan mounting bolts and have the pan rest on the cross-member.
- Remove the two bolts that hold the engine oil pick-up tube flange to the block (front passenger side).
- Remove the two bolts that hold the two oil pick-up tube braces to the block (drivers side)
- Letting the oil pick-up tube fall into the pan, slide the pan down and back to remove.


With that, I was VERY lucky in that as such, I had NO spare room.



Originally Posted by fanbrain
Definitely a muffler bearing that was sucked back through the intake during a turbo bark... adjustment?
You read that in the FSM. You're only suppose to read tha manual when all else fails.
Old 08-22-2008, 07:57 AM
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Originally Posted by BC847
Crap . . . ........
Here's what I did with my mess. Another's truck may vary.

- Drain the engine coolant and transmission fluid.
- With a floor jack and 4x4 block, centered on that cross-member right under the radiator, raise the truck so the front axle is in droop by a couple or three inches.
- Remove the engine cooling fan and shroud.
- Disconnect the lower radiator hose from the block.
- Disconnect the charge-air tubing at the turbo's outlet, and the engine intake horn inlet.
- Remove the two nuts that connect the engine mounts to the cross-member (one each side).
- Remove the rear-most valve cover.
- Using the front engine lifting hoop, securely and safely lift the engine till the rear of the head is pretty-much against the firewall. Lifting till you just see the body begin to move is is about there.
- Remove the oil pan mounting bolts and have the pan rest on the cross-member.
- Remove the two bolts that hold the engine oil pick-up tube flange to the block (front passenger side).
- Remove the two bolts that hold the two oil pick-up tube braces to the block (drivers side)
- Letting the oil pick-up tube fall into the pan, slide the pan down and back to remove.


With that, I was VERY lucky in that as such, I had NO spare room.
Wow you just about had the engine out at that point! Thats why I just yanked my engine. But you should be able to roll new bearings in with the engine in place. Probably have to loosen all the mains to let the crank drop down just enough to then do one at a time. Might do the rod bearings also, depending on your mileage. Mine had ~270k at the time of mine.

As for how much time you might have had, probably would have kept running for a long time. I didn't know mine was gone until I put a new belt and tensioner on and with the new tensioner it kept walking the belt off of the ac compressor. Then I checked my crank end play with a pry bar and could move it in and out about 1/8".

Also while you have the pan off, I would recommend checking your piston cooling nozzles are still intact. I have heard that our year range are plastic and can possibly fail, the new ones are metal and less prone to failing. I wish I had known about this when I had my pan off.

Check my thread here:

https://www.dieseltruckresource.com/...+bearing+crank
Old 08-22-2008, 03:51 PM
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Monty rolled new bearings into his in-frame when his thrust bearing died.

If the crank wasn't slapping back and forth (unless you were going through belts left and right the it wasn't) it would probably run until a few more pieces fell out. You could just put the oil pan up and hope for the best - but I think that would bug you.
Old 08-22-2008, 09:08 PM
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Originally Posted by apwatson50
Wow you just about had the engine out at that point!
Perhaps one third of the way.

Originally Posted by wannadiesel
Monty rolled new bearings into his in-frame when his thrust bearing died.

If the crank wasn't slapping back and forth (unless you were going through belts left and right the it wasn't) it would probably run until a few more pieces fell out. You could just put the oil pan up and hope for the best - but I think that would bug you.
With the beginning of this project, I went into it not knowing of any issues.

Frankly, I'm leaning toward just putting it back together.

I've looked all through my Dodge/Cummins books and can't find anything (as far as inside the block) that could be where this bronze slug came from.
If I see that outer radius right, it appears to be wrong (too small) as compared to the main/thrust bearing. This shiny side appears to be that which rode in the bottom of the oil pan (for a while)





The other side is just as confusing. Trying to sort what might be normal wear marks versus those that came from subsequent grinding/failure.





The edges of the slug being dark and all indicate age. That boy's been in the pan a long time.





To be quite honest, these pieces worry me more . . . .





I've got the primary turbo's oil drain bung welded to the pan. I've still got to drill the actual hole and then paint it. Time allowing, I may just slip the pan back in tomorrow.



Thanks for the replies folks. It's not falling on deaf ears.


And yes, I need to clean under my nails.
Old 08-22-2008, 09:28 PM
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Looks like a turbocharger bearing to me . . . .
Old 08-22-2008, 09:54 PM
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Perhaps you ended up with a monday truck and those are just "extra" parts from the factory.......
Old 08-23-2008, 06:20 AM
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David, I didn't realize the parts were so small.

When you fit them all together, it really does look like Rampage1967 said, pieces of a turbo bushing. Did your original turbo die early in the truck's life?
Old 08-23-2008, 09:46 AM
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OK Wanna ---

Instruct me ----

How can parts from a turbo get into the engine oil pan ??

I can't see a direct - or indirect, for that matter, - path except the turbo drain and that's pretty small....
Or maybe the parts are smaller than they look.
Old 08-23-2008, 10:39 AM
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Originally Posted by BC847
At this point I've delivered all the hot parts so as to be coated (http://www.jet-hot.com/). Should be a week to ten days.


Messed around under the truck this evening for a couple of hours and pulled this out from under it.




More interestingly, found this in the bottom of the pan. Anybody lose something?



That item to the right appears to be made of brass or bronze. It's pushing an eight of an inch thick.

I'm just wondering how the Dime got in your oil pan,...






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